Industry Connect Course OML351 – Industrial Non-Destructive Testing (INDT)

Industry Connect Course – OML351: Industrial Non-Destructive Testing (INDT)

Department of Mechanical Engineering, CARE College of Engineering

The Department of Mechanical Engineering organized an Industry Connect Course on OML351 – Industrial Non-Destructive Testing (INDT) in collaboration with Techie NDT Pvt. Ltd., Trichy. The sessions were conducted by Mr. Madeswaran Nagarajan, Technical Director, Techie NDT Pvt. Ltd., under the coordination of Mr. S. Arun Prakash S, Assistant Professor, Mechanical Engineering.

The program aimed to bridge the gap between classroom learning and industrial practice by providing students with hands-on exposure to modern Non-Destructive Testing (NDT) techniques widely used in manufacturing, aerospace, and power industries.

Session Highlights

1. Liquid Penetrant Testing (LPI) – 07.08.2025

Students explored the principles, applications, and inspection procedures of LPI. They performed complete surface inspection workflows, identifying cracks and defects under both visible and fluorescent light.
Learning Outcome: Ability to perform LPI, interpret indications, and apply quality control procedures in real-world scenarios.

Figure: Session by Mr Madeswaran, Technical Director Techie NDT Pvt Ltd.

Figure: Hands-on experience of LPT to students by Ms Ramya.


Figure  Individual report evaluation of LPT done by students

Figure : Sample report evaluation done by Mr Bhaskaran, a final year student.

The Liquid Penetrant Testing session successfully integrated theory and practice, giving students the confidence and technical knowledge to apply LPI in real-world engineering and manufacturing scenarios. Hands-on practice under the guidance of Mr. Madeswaran Nagarajan enhanced students’ skills, ensuring alignment with industrial inspection standards.

2. Magnetic Particle Testing (MPI) – 13.08.2025

The session demonstrated the use of magnetization techniques to detect surface and subsurface discontinuities in ferromagnetic materials.
Learning Outcome: Students gained expertise in using magnetic particles, interpreting results, and understanding industrial relevance in inspecting shafts, axles, and weld joints.

Figure : Hands-on experience of MPT to students

Figure : Hands-on experience of MPT to students by Mr Madeswaran.

3. Eddy Current Testing (ECT) – 21.08.2025

This session focused on eddy current principles, coil design, and probe operation for detecting surface cracks and measuring coating thickness. Students analyzed impedance plane signals using portable ECT devices.
Learning Outcome: Competence in using ECT for conductivity measurement, surface flaw detection, and material sorting.

 

Figure: Session by Mr Madeswaran, Technical Director Techie NDT Pvt Ltd.

Figure: Hands-on experience to students by Mr Madeswaran.

4. Ultrasonic Testing (UT) – 10.10.2025

Conducted at Techie NDT Pvt. Ltd., Trichy, this session gave students industrial exposure to ultrasonic flaw detection. Participants used transducers and learned to interpret A-scan, B-scan, and C-scan displays.
Learning Outcome: Capability to detect internal flaws, interpret scan data, and apply ultrasonic testing in industrial quality assurance.

Figure: Session by Mr Madeswaran, Technical Director Techie NDT Pvt Ltd.

Figure: Ultrasonic testing demonstration

5. Radiographic Testing (RT) – 10.10.2025

The concluding session introduced students to radiographic inspection using X-ray and gamma-ray sources. They learned about exposure techniques, film processing, and radiation safety procedures.
Learning Outcome: Understanding of radiographic film interpretation, digital radiography, and adherence to industrial safety and compliance standards.

Industrial Relevance

The course helped students:

  • Gain hands-on training in major NDT methods used across industries.

  • Understand the practical aspects of defect detection and evaluation.

  • Develop industry-ready skills aligned with professional inspection standards.

Figure : Radiography Inspection session by Resource PersonFigure: RT Measured parts inspected by IV Mech Student Mr Kamalesh.

Figure : Radiographic film interpretation

Coordinator: Mr. S. Arun Prakash S, Assistant Professor (Mechanical Engineering)
Industry Partner: Techie NDT Pvt. Ltd., Trichy

The course effectively combined theory, demonstration, and industrial practice, preparing students to apply NDT techniques confidently in quality assurance and manufacturing sectors.

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